Saturday, July 28, 2007

Shutting it Off Before Getting it Going: Battery Cutoff Switch

It may seem counter intuitive at first, installing a shut off switch when my goal is to get things going. In my view its like working on your brakes before tuning the engine - make sure you can stop what you get started. Also, given my inexperience with wiring and the age of the car, the battery disconnect is a quick and easy modification that may some day save your bacon (or wire loom). It may also prevent the car from being stolen by a thief of less than average intelligence.

There are few materials to buy. I purchased a battery cutoff switch from Waytek wire for under $18.

Update December 2010:
This is the switch at Waytek: http://order.waytekwire.com/productdetail2/M37/44029/MASTER%20DISCONNECT%20SWITCH%20%20%203/8/
Price is now just over $21.00.

At that price I was was pleasantly surprised by the quality of the keyed switch. The face plate was around $1, with a minimum purchase quantity of five. My only complaint was the component was out of stock. Be careful when ordering and specify in the comments field on their web page to "ship together" you will get billed for separate shipping when parts are out of stock.

The grounding wire (red) is from my local Advance Autoparts and is for lawn mowers! Astley's 'MGB Electrical Systems" recommends a minimum of 6G, shorter than 18 inches. This one is 6G and 20 inches, so I'm pretty close. The grounding strap for a Harley Davidson would be ideal.

I located the switch on the bulkhead behind the passenger seat, an easy reach from the driver seat. Don't you just love how everything is "within reach" in these little cars! I drilled larger hole first, then used the face plate to orient the switch for the drilling of the second, smaller hole seen on the middle right. I consider this the primary use of the faceplate: solely as a locater for the smaller hole. Do I really want to shout to a potential thief : "Hey! Don't forget to turn is on if you want to steal the car!" Then again, who would want to steal this mingy thing anyway? Plus, it is keyed, so taking the key would then only indicate that they had to bypass the switch. Okay, I'm still debating the use of the face plate...
View from inside the battery well. Black wire on right goes to negative post on battery. My new red (lawn mower!) wire on left goes to ground (not shown).
Could they have made it a tighter fit? Battery in place, wires all over the place. That's the negative post on the left that loops around the compartment and to the switch. Positive on the right goes down the front of the battery and under the car to the starter in the front. All done! To the left of the key you can just make out the small post on the switch through from the back and helps anchor the switch in place. I will put a similar switch in the LE.

1 comment:

John Lien said...

Hey Tim. Just checking in. This is a really well produced blog. Makes me want to restore some old hunk of iron. But there is too much other stuff to fix at the moment like my "new" cars. But it would be more fun to work on a car that one actually liked.

John